Lean Six Sigma Courses to Cut Manufacturing Costs for Production Engineers

Historically speaking, lean manufacturing principles (Japan) were combined with the Six Sigma methodology (the USA) to establish a high standard of customer satisfaction, enhanced efficiency, cost reduction, and continuous improvement. This combo has been adopted by practically all major manufacturing plants, even pushing digital transformation forward. 

This age of digital transformation requires operational excellence, excellent problem-solving, and data-backed decisions in complex manufacturing environments and processes.  

It’s best to develop Lean Six Sigma skills when developing an end-to-end strategy to increase efficiency or diagnose issues in the production line. 

Production engineers, especially, need these to showcase leadership and motivate their companies to cultivate higher innovation in all complex processes. 

If you are one, explore the Lean Six Sigma courses with certifications. See how the training can help you reduce the recurring and ‘below-the-hood’ expenses in the production processes. 

Note: These courses are at the intermediate level. You will require a beginner-level Six Sigma Belts. 

1. Lean Six Sigma Green Belt Training Programme by KPMG India 

This course from KPMG has experienced professionals from KPMG teaching. It includes real-life project simulations. 

Overall, the course focuses more on the DMAIC framework. Besides its comprehensive syllabus, it offers a globally recognised completion certificate. 

Course Name	Lean Six Sigma Green Belt Training Programme
Duration	32 hours
Provider	KPMG
Cost	INR 23,600
Skills Gained	Problem-solving with data, mentoring, and operational excellence

How will it help in reducing manufacturing costs?

1. You will find project-based learning here and with case studies. You can apply these directly to real-life industry projects requiring immediate cost-saving measures. 
2. It covers tools for statistical analysis and process control. From an objective perspective, these help maintain quality and reduce defects. 
3. The course incorporates training on emerging technologies such as AI and IoT. As a production engineer, you will know how to integrate these tools for enhanced efficiency and cost reduction.

2. Lean Six Sigma Black Belt (IASSC-ICBB) by PeopleCert

PeopleCert is renowned globally for certifications and exams in high-demand areas, including Lean Six Sigma. This one is a training and exam certification course with five in-depth modules. 

Course Name	Lean Six Sigma Black Belt (IASSC-ICBB)
Duration	32 hours
Provider	PeopleCert
Cost	~USD 295
Skills Gained	Lead complex improvement projects,  advanced techniques such as regression analysis, etc

How will it help in reducing manufacturing costs?

1. Develop skills in statistical analysis and process capability assessment to identify inefficiencies and defects that inflate costs precisely.
2. The learning focuses on data-driven decision-making overall. You will be able to implement targeted improvements based on measurable outcomes. 

3. Lean Six Sigma Certificates Online from San Diego State University Global Campus

If you plan on learning Lean Six Sigma from Yellow to Black belts, this entire programme online will be of great value. You can also choose to take one or from the entire lot. 

Course Name	Lean Six Sigma Certificates Online
Duration	16-116 hours
Provider	San Diego State University Global Campus and GoLeanSixSigma.com
Cost	USD 275 to USD 1116
Skills Gained	Cost and processing reduction, building Lean culture in organisation

How will it help in reducing manufacturing costs?

1. Focuses on the integration of Lean and Six Sigma methodologies. This will enable you as a production engineer to implement effective solutions that enhance efficiency and quality.
2. Teaches how to analyse current processes and identify wasteful steps. 
3. Provides practical tools for continuous improvement.

4. Certified Lean Six Sigma Green Belt on Udemy 

As a recently updated course on Lean Six Sigma that offers exercise-based learning with 20 CPD credits upon completion and within an affordable range, it’s a great pick. 

Even when applying what you learn immediately to your organisation! 

The focus is on tools specific to Lean Six Sigma tools but covers various essentials in about 80+ lectures. Learn more below. 

Course Name	Certified Lean Six Sigma Green Belt
Duration	~7 hours
Provider	Udemy
Cost	INR 3999 (Limited-time discounted price: INR 599)
Trainers	Six Sigma Academy Amsterdam
Skills Gained	Lean Six Sigma application in different sectors
Students Enrolled	74,342
Total Reviews	4.6/5.00 from 22,553 learners

How will it help in reducing manufacturing costs?

1. This course is well-structured and teaches ways to identify and eliminate inefficiencies. 
2. Concepts such as statistical analysis, correlation, regression, and the design of experiments will allow you to make more informed decisions based on data.
3. Techniques like the critical path method and Gantt charts can help you manage projects more efficiently. 

Which Lean Six Sigma Course to Take?

Each course offers unique benefits for production engineers aiming to reduce manufacturing costs, ranging from practical project simulations to advanced statistical techniques and comprehensive methodologies.

• KPMG India's Lean Six Sigma Green Belt: Best for real-world application and emerging tech integration in manufacturing.
• PeopleCert's Lean Six Sigma Black Belt: Ideal for advanced statistical analysis and leading complex improvement projects.
• San Diego State University's Lean Six Sigma Certificates: Excellent for comprehensive learning from Yellow to Black Belt and building a Lean culture.
• Udemy's Certified Lean Six Sigma Green Belt: Great for affordable, exercise-based learning with immediate applicability across various sectors.